BIG MACHINES FOR BIG JOBS
New Double Column Bridge Type,Moving Beam CNC Grinder for grinding big workpieces up to 110,000lbs (maximum table load capacity for the 100 x 480 model)

Fixed Beam Type - FSG50120DC UNDER POWER AT OUR OPEN HOUSE - March 23-24, 2010

STANDARD: WHEEL DRESSER WITH COMPENSATION

Patented ground beam design.
  • The column is anchored to a solid steel cross beam to ensure that the table weight doesn't affect column alignment.
  • Since the column is isolated from the base, the column's accuracy is not affected by the table load.
groundbeam
Patented crossrail guideway design features:
  • Linear roller bearings that handles 60% of the table load while providing smooth, stick-slip free movement.
  • Robust box way guide that handles the other 40% load with maximum rigidity.
linear-boxway
Patented crossrail elevating mechanism is
  • Driven by 2 servo motors/2 ballscrews supported by a mechanical counterbalance system.
  • Both spindles feature an interlock function that locks the crossbeam whenever it is being moved, ensuring perfect alignment.
locking system
Patented guideway system
  • Enlarged one "V" and two flat way design for the longitudinal slideway system ensure low friction and low thermal deformation.
  • The coolant outlet is built-in with the table, allowing constant coolant circulation and reducing table area deformation.
guideways
Horizontal & Vertical Grinding Head:
  • Class C2 ballscrew
  • Pneumatic counterbalance system
  • 25HP horiz spindle mtr; 20"x5"x3" wheel
  • 20HP vert spindle mtr; 16"x5"x2" wheel
  • Vert spindle can be rotated to +/-30 degrees; rotates w/ Mitsubishi 400w servo motor
horiz-vertical head
The Smart II CNC control in our double column grinder series features the following:
  • 3-step grinding/dressing modes
  • Programmable concave and convex grinding
  • Dress interrupt option
  • Grinding simulation mode executable through the MPG handwheel
  • Table stroke can be adjusted from screen
  • Internet/intranet connectivity
  • Conversational graphics program for grinding and finish
  • Step surface/slice/crisscross grinding cycles
  • Integrated conversational grinding and wheel dressing with automatic compensation
  • Non-equal pitch and depth grinding capability
  • Program transfers through ethernet port
  • FANUC CNC program compatible
  • The control pendant has its own counterbalance system for fast & precise positioning
dcg control

MACHINE INSTALLATIONS

 

See the high definition (HD) video of this machine's capability at
http://enmvc.machine-video.com/cb99e27fbc900d2d4a10adb2ce818ff2/?HD_serial=M01930
 
Grinding Demo
Dressing Attachment Demo

SPECIFICATIONS FPG-60120DC FPG-60160DC FP-60200DC
Table Size 59" x 118" 59" x 157" 59" x 196"
Max Grinding Length: 118" 157" 196"

Max Grinding Width:

Horizontal Head 78.7" 78.7" 78.7"
Vertical Head 59" 59" 59"
Max Table Load 17,600lbs 22,000lbs 26,400lbs
X Axis Table Speed 16-82fpm 16-82fpm 16-82fpm
X Axis Table Stroke 137" 177" 216"
ZW Axes Max Stroke (Y,V) 110" 110" 110"
ZW Axes Feedrate 0-16fpm 0-16fpm 0-16fpm
U Axis Max Stroke 59" 59" 59"
Y Axis Max Stroke 16" 16" 16"
Y Axis Feedrate 0-5fpm 0-5fpm 0-5fpm
V Axis Max Stroke 16" 16" 16"
V Axis Feedrate 0-5fpm 0-5fpm 0-5fpm
Min Input Value - All Axis 0.0001" 0.0001" 0.0001"
Table Longitudinal Stroke Setting NC Data Input NC Data Input NC Data Input
Spindle RPM 1200rpm 1200rpm 1200rpm
Spindle Motor -Horiz Head 25HP 6P 25HP 6P 25HP 6P
Spindle Motor - Vertical Head 20HP 4P 20HP 4P 20HP 4P
Wheel Size-Horiz Head 20" x 5" x 3" 20" x 5" x 4" 20" x 5" x 3"
Wheel Size-Vert Head 16" x 5" x 2" 16" x 5" x 2" 16" x 5" x 2"
Total Rated Power 70HP 80HP 100HP
Coolant Syst (Paper Filter) 53gpm 53gpm 53gpm
Coolant Volume Option 528gals 528gals 528gals
Coolant Motor 3HP 3HP 3HP
Control Smart CNC Smart CNC Smart CNC
Machine Weight 88,000lbs 99,000lbs 110,000lbs

 

SPECIFICATIONS FPG100160DC FPG100200DC FPG100240DC FPG100400DC FPG100480DC
Table Size 98" x 157" 98" x 196.8 " 98" x 236" 98" x 394" 98" x 472.4"
Max Grinding Length: 157" 196.8" 236" 394" 472.4"

Max Grinding Width:

Horizontal Head 110" 110" 110" 110" 110"
Vertical Head 98" 98" 98" 98" 98"
Max Table Load 44,000lbs 55,000lbs 66,000lbs 88,000lbs 110,000lbs
X Axis Table Speed 16-82fpm 16-82fpm 16-82fpm 16-82fpm 16-82fpm
X Axis Table Stroke 177" 216.5" 255" 413.3" 492"
ZW Axes Max Stroke (Y,V) 149" 149" 149" 149" 149"
ZW Axes Feedrate 0-16fpm 0-16fpm 0-16fpm 0-16fpm 0-16fpm
U Axis Max Stroke 59" 59" 59" 59" 59"
Y Axis Max Stroke 16" 16" 16" 16" 16"
Y Axis Feedrate 0-5fpm 0-5fpm 0-5fpm 0-5fpm 0-5fpm
V Axis Max Stroke 16" 16" 16" 16" 16"
V Axis Feedrate 0-5fpm 0-5fpm 0-5fpm 0-5fpm 0-5fpm
Min Input Value - All Axis 0.0001" 0.0001" 0.0001" 0.0001" 0.0001"
Table Longit. Stroke Setting NC Data Input NC Data Input NC Data Input NC Data Input NC Data Input
Spindle RPM 1200rpm 1200rpm 1200rpm 1200rpm 1200rpm
Spindle Mtrr -Horiz Head 25HP 6P 25HP 6P 25HP 6P 25HP 6P 25HP 6P
Spindle Mtr - Vertical Head 20HP 4P 20HP 4P 20HP 4P 20HP 4P 20HP 4P
Wheel Size-Horiz Head 20" x 5" x 3" 20" x 5" x 3" 20" x 5" x 3" 20" x 5" x 3" 20" x 5" x 3"
Wheel Size-Vert Head 16" x 5" x 2" 16" x 5" x 2" 16" x 5" x 2" 16" x 5" x 2" 16" x 5" x 2"
Total Rated Power 70HP 75HP 80HP 100HP 110HP
Coolant Syst (Paper Filter) 53gpm 53gpm 53gpm 53gpm 53gpm
Coolant Volume Option 528gals 528gals 528gals 528gals 528gals
Control Smart CNC Smart CNC Smart CNC Smart CNC Smart CNC
Machine Weight 165,000lbs 187,000lbs 242,000lbs 292,600lbs 314,600lbs

 

SPECIFICATIONS FPG120276DC
Table Size 118" x 276"
Max Grinding Length: 276"

Max Grinding Width:

Horizontal Head 137.7"
Vertical Head 118"
Max Table Load 66,000lbs
X Axis Table Speed 16-82fpm
X Axis Table Stroke 295.2"
ZW Axes Max Stroke (Y,V) 189"
ZW Axes Feedrate 0-16fpm
U Axis Max Stroke 59"
Y Axis Max Stroke 16"
Y Axis Feedrate 0-5fpm
V Axis Max Stroke 16"
V Axis Feedrate 0-5fpm
Min Input Value - All Axis 0.0001"
Table Longitudinal Stroke Setting NC Data Input
Spindle RPM 1200rpm
Spindle Motor -Horiz Head 25HP 6P
Spindle Motor - Vertical Head 20HP 4P
Wheel Size-Horiz Head 20" x 5" x 3"
Wheel Size-Vert Head 16" x 5" x 2"
Total Rated Power 90HP
Coolant Syst (Paper Filter) 53gpm
Coolant Volume Option 528gals
Control Smart CNC
Machine Weight 286,000lbs
 

MODEL SEARCH    Locate Dealers   Vertical Machining Centers   Gantry Mills  Manual Grinders   Automatic Grinders   CNC Grinders   Cylindrical Grinders  CNC Lathes   Manual Knee Mills   Die-sink EDMs

HOME   PROMOS   SERVICE   TRAINING   WARRANTY REGISTRATION   NEWS   CONTACT US